| At the Chair
of Thermodynamics a special measuring system was developed
to measure the dynamic viscosity and the density of gases
by a combined measuring procedure over large ranges of temperature
and pressure. By carrying out the density and the viscosity
measurement in the same compact measuring cell it is possible
to measure the viscosity directly as a function of temperature
and density. The density measurement is based on the buoyancy
principle according to our single-sinker method [68,
76]
and the viscosity measurement is a newly developed rotation
procedure [133].
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Principle
of the combined viscometer and densimeter. |
The figure above
shows the principle of the combined viscosity and density
measurement. The essential feature of the single-sinker method
is that the forces acting upon the sinker are transferred
without contact through the wall of the pressurized measuring
cell by an electronically controlled magnetic suspension coupling
[71,
76]
to the balance, which is placed at ambient conditions. The
electromagnet is arranged outside of the measuring cell and
carries the permanent magnet as a component of the rotational
body, which is placed in the measuring cell. Since this condition
is physically not stable, the vertical position of the rotational
body is controlled with an inductive sensor placed outside
of the measuring cell and an electronic control unit, which
causes a stable free suspension state of the rotating body.
The single-sinker
densimeter is based on a buoyancy method according to the
Archimedes principle, which is applied in a new way. The principle
of this special single-sinker method is illustrated in the
next figure. Thereby, the vertical position of the rotational
body is detected by a position sensor and controlled in a
direct and fast loop. Thus, several vertical motions of the
permanent magnet (included inside the rotational body) are
generated automatically. In this way, soft up- and downward
movements of the permanent magnet can be realized, by these
movements the cylindrical sinker (titanium based alloy) can
be coupled (density measuring position) and decoupled (viscosity
measuring position); this position is also called zero-point
position.
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Density measurement
principle. |
With the single-sinker
density measurement procedure the density is measured by weighting
the sinker surrounded by the fluid. The electronically controlled
magnetic suspension balance transfers without contact through
the wall all vertical forces affecting the lowering body (weight
force and buoyant force) to the analytical balance. By the
separate arrangement of the force measuring instrument (environmental
conditions) and the sinker (measuring cell) precise weighings
can be realized by this procedure, even at high pressures
and temperatures.
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Viscosity
measurement principle. |
With the viscosity
measuring procedure shown in the figure above, the dynamic
viscosity of the measuring fluid is determined by the slow
decrescence rotation speed of the free-floating and unpowered
rotating body. Here, the magnetic suspension coupling serves
as frictionless bearing so that the deceleration of the rotation
is caused only by the viscous momentum produced by the fluid.
During the viscosity
measurement the rotating body with the permanent magnet remains
in the zero-point position mentioned before (see figure above).
The freely suspended permanent magnet is embedded in the rotating
body, which is immersed in the fluid. The rotating body has
the shape of a slender cylinder, which is produced from an
aluminium alloy with good electrical conductivity. It is surrounded
concentrically by the sinker and the wall of the measuring
cell. At the beginning of a viscosity measurement the rotating
body is contactlessly accelerated from the resting position
to a certain rotational speed by a cyclic electromagnetic
field, which is generated by four induction coils placed outside
the measuring cell [133].
When the desired rotational speed is reached, the driving
currents are turned off so that no interaction between the
rotating body and the drive remains. After shutting off the
drive, the rotational speed starts to decrease because of
the viscous momentum caused by the fluid.
A clock, similar
to a frequency counter, measures the times ti
needed for each revolution ni of the cylinder
and transfers these data to a computer. The computer stores
the periods ti and calculates the absolute
time tn corresponding to the n-th
revolution by adding up the periods ti.
By this procedure, data pairs (n, t) are
generated which allow the analysis of the decay of the rotational
speed due to the viscosity of the fluid. Theory predicts [133]
that the number of revolutions of the cylinder n(t)
varies exponentially with the time t to an asymptotic value
n∞: n(t)=n∞⋅(1−e−Dt).
The characteristic
value is the so-called damping constant D, which can
be interpreted as the relative decrease of the rotational
speed. The damping constant D is the quantity calculated
from the actual measuring signal n(t) of the
viscometer since it is proportional to the viscosity, η=z⋅D−DR⁄C.
The damping constant DR corrects the measured
value of D for the residual drag. The factor C
is the so-called apparatus coefficient and z is the
nonstationary parameter, which interprets the nonstationary
character of the flow as an increase in the moment of inertia
of the cylinder due to the rotating fluid [133].
The values of the apparatus coefficient C and the nonstationary
parameter z mainly depend on the geometric parameters
of the measuring system and the mass of the rotating body.
Moreover, the nonstationary parameter z depends also
on the density of the surrounding fluid.
The combined viscometer-densimeter
covers a viscosity range up to 150 µPa s and a density
range up to 2000 kg⁄m3 at temperatures from
233 K to 523 K and pressures up to 30 MPa. Comprehensive measurements
on nitrogen, argon, methane, helium, neon and krypton have
been made on selected isotherms. All measurements show that
the estimated total uncertainty of 0.15 % to 0.4 % in viscosity
and of 0.02 % to 0.05 % in density is clearly met.
The following
film clarifies the function mode of the measuring procedure:
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