| For
accurate density measurements of fluids in the homogeneous
gas and liquid region, a novel single-sinker densimeter was
developed in the early 1990s [68,
76,
109].
It covers a temperature range from 233 K to 523 K, a pressure
range from 0.1 to 30 MPa, and a density range from 10 kg/m3
to 2000 kg/m3. This densimeter complements our
approved two-sinker
densimeter in the pρT region at higher temperatures
and pressures. The total uncertainty in the density measurement,
including the uncertainty in temperature and pressure measurement,
is ≤0.02% for the most regions of the fluid state, except
for the low gas-density region below about 40 kg/m3.
The following figure shows a photo of the densimeter in our
laboratory.
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| Single-sinker
densimeter.
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The
principle of the novel single-sinker densimeter is presented
in the second figure. The method for density measurement is
based on the Arichimeds' buoyancy principle applied in a special
way with a magnetic suspension coupling and compensation weights
on the balance. The sinker, a cylinder of quartz glass (VS ≈
26,5 cm3; mS ≈ 60 g;
ρS = 2200 kg/m3),
is contained in a pressure-proof measuring cell. For density
measurements, the sinker can be connected with a commercial
analytical balance (Mettler AT 201, weighing range 205 g,
resolution 10 μg) via a magnetic suspension coupling
in combination with a sinker coupling and decoupling device.
Thus, the density of a sample fluid in the measuring cell
can be determined by the simple relation: ρ =
(mS − mS* )/ VS,
where mS is the “true” mass
of the sinker, mS* is the “apparent”
mass of the sinker, when surrounded by the sample fluid, and
VS is its volume. The mass, mS,
of the sinker is accurately determined by weighing in the
evacuated measuring cell. The volume of the sinker is calibrated
with water at reference conditions (T = 293.15 K, p
= 0.1 MPa) with an uncertainty of ≤0.004%; the dependence
of the volume of the quartz-glass sinker on temperature and
pressure can be calculated very accurately. (In the temperature
range from 233 K to 533 K at pressures up to 30 MPa the uncertainty
of the sinker volume is ≤0.010 %.) The uncertainty in
the density measurement is ≤(0.015% + 0.002 kg/m3).
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| Principle
of the single-sinker densimeter.
|
The
main component of the single-sinker densimeter is a new type
of a magnetic
suspension coupling. By means of this coupling, the suspension
force is contactlessly transmitted from the pressurized measuring
cell to the balance at ambient atmosphere. The coupling consists
of an electromagnet, a permanent magnet, a position sensor
and a control system. The electromagnet is attached to the
underfloor weighing hook of the analytical balance and the
permanent magnet is connected to the sinker in the measuring
cell by means of the sinker coupling and decoupling device.
The pressure-proof coupling housing, which separates the two
magnets and also the pressure region from ambient atmosphere,
is made of beryllium copper, a magnetically neutral metal.
To achieve a freely suspended state of the permanent magnet,
its position is controlled by a direct analog control circuit
(PID controller and position sensor). By means of a superimposed
microcontroller driven digital set-point controller, several
vertical motions of the permanent magnet can be generated.
In this way, soft up- and downward movements of the permanent
magnet can be achieved and via the sinker coupling and decoupling
device the sinker can be coupled and decoupled with the permanent
magnet. In the tare position, the permanent magnet is suspended
at a relatively large distance (about 6 mm) from the top of
the coupling housing; see the drawing on the left-hand side
in the figure. In this position, the sinker is decoupled from
the permanent magnet and the balance can be tared to zero.
In order to achieve the measuring position (see the drawing
on the right-hand side in the figure), the permanent magnet
is gently moved upwards (up to about 5 mm) and lifts the sinker
by means of the coupling device. In this way, the sinker is
coupled to the balance and can be weighed. (The weighing pan
and the weighing hook of the analytical balance are controlled
at a constant vertical position over the entire weighing range
by the balance itself.) To improve the accuracy of the measured
values mS or mS* (mass
and apparent mass of the sinker, respectively), the sinker
can be coupled and decoupled several times and an average
value can be used; the scatter only amounts to a few digits.
Moreover, due to the differential weighing between the tare
position and measuring position the zero-point drift of the
balance is compensated. After switching on the coupling, a
few seconds are required to reach a stable tare or measuring
position. Both positions are stable in a way that the performance
of the analytical balance (resolution 10 μg) is not adversely
affected by the magnetic suspension coupling. Moreover, in
both positions of the permanent magnet, the distance between
the two magnets is controlled in such a way that the current
through the electromagnet (with its soft iron core) is zero
on average and the suspension force is then completely transmitted
by the permanent magnet. This avoids self-heating of the electromagnet
and its surroundings that would produce convection flows.
This new type of a magnectic suspension coupling was especially
developed in the early 1990s to improve the density measurement
technique [71].
In
order to achieve high accuracy by using the single-sinker
densimeter even at relatively low densities, the analytical
balance is operated only near its tare point by means of a
basic load compensation mechanism (see figure). In the tare
position a tantalum weight (mTa ≈ 82 g,
VTa ≈ 4.9 cm3,
ρTa ≈ 16700 kg/m3)
is placed on the balance. When switching to the measuring
position, the tantalum weight is automatically exchanged with
a titanium weight (mTi ≈ 22 g,
VTi ≈ 4.9 cm3,
ρTi ≈ 4500 kg/m3).
Since in this position the sinker (mS ≈
60 g) is coupled with the balance, the total load on the balance
is again about 82 g as in the tare position. In this way,
errors of the balance due to changes in the slope of the characteristic
line are drastically reduced. Since both weights have the
same volume, the buoyancy effect of the ambient air on the
weights is compensated.
The
basic design of the single-sinker densimeter is shown in the
third figure. It consists of the measuring cell containing
the sinker, the magnetic suspension coupling, the analytical
balance, an inner and outer double-wall thermostat, and a
vacuum vessel for insulation of the two-stage thermostat.
Depending on the temperature range, methanol or heat transfer
oil are used as thermostating liquids which are prethermostated
outside the vacuum vessel by a special thermostat (Huber Unistat
380 W HT, Germany). The measuring cell can be evacuated and
filled with the sample fluid via two tubes which also allow
the entire system to be flushed. The temperature is measured
with a 25 W platinum resistance thermometer (Rosemount 162
D, USA) in conjunction with an accurate resistance measuring
bridge (ASL F700A, UK); the uncertainty in the temperature
measurement is between ≤0.008 K, including local and
temporal temperature gradients. The pressure is measured with
a relative dead weight gauge and the atmospheric pressure
is measured with an absolute dead weight gauge (Desgranges
et Huot 5200S2 and 2171, France) via a differential
pressure indicator (Rosemount G 1151 HP, USA); the uncertainty
in the pressure measurement is ≤0.006 % or ≤50
Pa, whichever is greater.
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| Basic design
of the single-sinker densimeter.
|
Up
to now, many technically and scientifically important pure
fluids have been measured by using this single-sinker densimeter,
for more information see pρT measurements.
The
single-sinker densimeter is comprehensively described in [68]
and the present state is summarized in two recent review articles
[141,
143].
The application of the single-sinker method by other research
and metrology laboratories is also briefly described in these
articles.
In
order to simplify further the single-sinker densimeter, a
compact version was developed in the 1990s [96,
112,
76,
141,
143].
The next figure shows the basic design of this compact single-sinker
densimeter. In this version, the measuring cell and the coupling
housing of the magnetic suspension coupling have been unified,
yielding a very compact design requiring only small amounts
of sample fluid. Owing to its compact design this version
is also suitable for pressures up to 200 MPa and temperatures
up to 773 K. The cylindrical sinker, with a hole in its centre,
is made of titanium (ρTi ≈ 4500 kg/m3),
quartz glass (ρQ ≈ 2200 kg/m3),
or single-crystal silicon (ρS ≈ 2329 kg/m3);
its volume is about 20 cm3.
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| Basic design
of the compact single-sinker densimeter.
|
On
the basis of this compact version of the single-sinker densimeter,
a new apparatus for combined measurements of the viscosity
and the density of fluids was also developed in the late 1990s;
for more information see combined
viscometer-densimeter.
In
the meantime, compact versions of the single-sinker densimeter
are also commercially available (Rubotherm Präzisionsmesstechnik,
Germany, www.rubotherm.de);
such densimeters can be designed for pressures up to 200 MPa
and temperatures up to 773 K.
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